TOOLING INNOVATIONS
Tooling Innovations

LEUCO airFace System

Inspired by the silent flight of the owl, LEUCO’s airFace System introduces a patent-pending surface technology to diamond-tipped jointing cutters that measurably reduces idle noise — up to 2 dB(A) — while improving airflow around the cutting edges. The result is the quietest jointing cutter with a steel body on the market.

SHOP AIRFACE CUTTERS

WHY CHOOSE airFace

01

The Owl Wing Principle

Owl feathers feature a serrated trailing edge that scatters turbulent airflow, enabling nearly noiseless flight. Most of the noise is generated by turbulences at the rear edge of the wing. The “owl wing” concept smooths the airflow by means of the serrated edge and scatters noise — LEUCO adapted this principle to the body grooves of jointing cutters, creating an irregular “owl-wing edge” gullet that channels airflow at the cutting edge.

02

Measurable Noise Reduction

The noise reduction can be heard and measured. LEUCO DIAMAX airFace and SmartJointer airFace achieve -1 dB(A) at idle compared to the already-quiet predecessor versions. LEUCO DIAREX airFace achieves -2 dB(A) at idle. These are the quietest jointing cutters with steel body on the market.

LEUCO SmartJointer, DIAMAX, and DIAREX are all equipped with the airFace surface as standard. Resharpening areas remain: DIAMAX airFace = 1.5mm, DIAREX airFace = 3.0mm.

03

No Studs, Better Airflow

The airFace design eliminates the studs behind the cutting edge that were previously required for stability. A tungsten carbide supporting plate provides the required rigidity, while the stud-free body surface allows the air flow to be channeled more optimally across the entire tool — a design approach that has never before been used in woodworking.

04

Precision Balancing

Traditional balancing used bores drilled into the body — disrupting the surface and airflow. airFace tools use defined threads for balancing screws, maintaining body surface integrity and preserving the full aerodynamic benefit of the airFace profile through the balancing process.

LEUCO airFace System

Always One Wing Beat Ahead

The quietest jointing cutters with steel body on the market — engineered from nature’s example. Request a sample cut today.

REQUEST A SAMPLE CUT

THE COMPLETE SYSTEM

Everything You Need, In One Integrated System

01 / SmartJointer Plus — Change Cutting Inserts Independently

SmartJointer Plus — Change Cutting Inserts Independently

See the LEUCO SmartJointer Plus with the option to change cutting inserts independently — the airFace owl-wing surface design channels airflow across the body to measurably reduce idle noise. Exchangeable stainless steel segments, lightweight aluminum body, constant diameter, and the full airFace noise-reducing surface.

SHOP AIRFACE CUTTERS
02 / LEUCO SmartJointer airFace — Edge Bander Ready

LEUCO SmartJointer airFace — Edge Bander Ready

The LEUCO SmartJointer airFace is the smart jointing cutter for many edge banders. Designed with constant diameter, exchangeable segments, and the full airFace surface — delivering -1 dB(A) at idle compared to its already-quiet predecessor.

SHOP AIRFACE CUTTERS
Owl wing bionic inspiration
03 / The Owl Wing Inspiration

The Owl Wing Inspiration

The serrated trailing edge of owl feathers scatters turbulent air, enabling nearly silent flight. LEUCO’s engineers applied this principle to tool body grooves — creating an irregular gullet profile that channels air and measurably reduces noise emission during idling.

LEARN MORE
Before airFace: turbulence at cutting edge
04 / Before airFace: Turbulence at the Cutting Edge

Before airFace: Turbulence at the Cutting Edge

Previously, air turbulences at the cutting edge generated significant noise that negatively impacted the working environment around the machine during idling — often louder than during active cutting.

SHOP AIRFACE CUTTERS
After airFace: owl-wing gullet noise reduction
05 / After airFace: The Owl-Wing Gullet

After airFace: The Owl-Wing Gullet

A closer look at the new surface structure reveals a gullet with an “owl-wing edge” of irregular shape, canalizing the air at this point and thus reducing noise emission — measurably quieter at every rpm.

SHOP AIRFACE CUTTERS
LEUCO SmartJointer airFace feature detail
06 / LEUCO SmartJointer airFace — Full Feature Detail

LEUCO SmartJointer airFace — Full Feature Detail

The LEUCO SmartJointer airFace features exchangeable stainless steel segments, easy segment replacement with only a few accessories, lightweight aluminum body with constant diameter, and the full noise-reducing airFace surface with grooves in the aluminum body.

SHOP AIRFACE CUTTERS

Ready to Get Started?

Upgrade Your Tooling Process with LEUCO

Contact a specialist for a consultation, sample cut, or live product demonstration.