TOOLING INNOVATIONS
Tooling Innovations

LEUCO Plastics Processing

As an experienced manufacturer in today’s market, you know the importance of being able to cut plastics with the same precision, accuracy, and quality that you cut your other materials. The newest sizing saw blades from LEUCO are made to ensure the utmost in excellent cutting quality for plastic materials — minimizing cutting marks and eliminating the need for reworking visible edges. Specifically engineered for thermoplastics, PMMA, polycarbonate, abrasive thermosets, anti-fingerprint plastics, and conventional plastics.

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PLASTICS PROCESSING ADVANTAGES

01

Engineered for Every Plastic

Thermoplastics such as polycarbonate and polystyrene easily become too warm and melt when sawed with standard tooling. Thermosets tend to chip. LEUCO Plastics blades address both with precision tooth geometry, close pitch, and optimized heat management — the LEUCO Plastics Processing System is available only in topline quality, with precise run-out and concentricity tolerances.

02

Highline G5 — Purpose-Built for Thin Plastics

The G5 Saw Blade for Thin Plastics delivers the highest quality when sawing thin polycarbonate panels, twin-wall sheets, and lightweight extruded polystyrene panels. Convex tooth sides prevent groove formation and surface flares on sensitive materials. Also designed for cutting hard and abrasive thermosets — HPL, anti-fingerprint, and conventional plastics.

03

LowNoise & Topline Precision

The LowNoise blade option reduces vibration and auxiliary noise during sawing, benefiting machine operators. Blades include expansion slots and other features that result in optimized cutting quality. Topline-quality run-out and concentricity tolerances ensure consistent, repeatable results.

04

Versatile Across Machines

Multiple blade configurations are engineered for table saws, vertical panel sizing saws, clipping saws, and miter saws. The 303mm HW saw blade is compatible with table saws and vertical panel saws and serves the industrial and craft sectors across furniture, kitchen, and specialty fabrication applications.

LEUCO Plastics Processing

Precision Engineered for Plastics

Minimize cutting marks. Eliminate rework. Topline quality on every cut.

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THE COMPLETE SYSTEM

Everything You Need, In One Integrated System

LEUCO G5 Plastics Saw Blade
01 / Highline G5 — Thin Plastics Specialist

Highline G5 — Thin Plastics Specialist

LEUCO’s Highline Tungsten Carbide Specialty Cutting G5 Saw Blade for Thin Plastics provides the highest quality when sawing thin polycarbonate panels, twin-wall sheets, and extruded polystyrene. Convex tooth sides prevent grooves and surface flares on sensitive materials. Also cuts HPL and anti-fingerprint plastics with outstanding edge quality. The convex tooth sides prevent groove formation on the cutting surface and flares on the surface of sensible materials.

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LEUCO sawing plastic panels
02 / Sawing — PMMA, Polycarbonate & More

Sawing — PMMA, Polycarbonate & More

The Plastics saw blade processes all transparent PMMA panels as well as transparent polystyrene panels (Wattolene). It also saws solid polycarbonate (PC) panels — available under names such as Lexan and Makrolon — without melting or chipping. The close pitch design keeps thin panels stable and mark-free throughout the cut.

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LEUCO drilling plastic panels
03 / Drilling Plastics

Drilling Plastics

The Plastics saw blade is also effective for drilling operations on polycarbonate and PMMA panels. The close tooth pitch and precision geometry ensure clean entry and exit on both sides of the panel — without melting, chipping, or surface flares.

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LEUCO milling plastic panels
04 / Milling Plastics at Scale

Milling Plastics at Scale

LEUCO milling tools for plastics can be used in many ways. Characterized by high machining quality and a long service life, they are ideal for high-performance machining of thermoplastics, thermosets, and specialty composite panels — serving the furniture, kitchen, and specialty fabrication sectors.

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Ready to Get Started?

Upgrade Your Tooling Process with LEUCO

Contact a specialist for a consultation, sample cut, or live product demonstration.