LEUCO Plastics Processing
As an experienced manufacturer in today’s market, you know the importance of being able to cut plastics with the same precision, accuracy, and quality that you cut your other materials. The newest sizing saw blades from LEUCO are made to ensure the utmost in excellent cutting quality for plastic materials — minimizing cutting marks and eliminating the need for reworking visible edges. Specifically engineered for thermoplastics, PMMA, polycarbonate, abrasive thermosets, anti-fingerprint plastics, and conventional plastics.
SHOP PLASTICS BLADESPLASTICS PROCESSING ADVANTAGES
Engineered for Every Plastic
Thermoplastics such as polycarbonate and polystyrene easily become too warm and melt when sawed with standard tooling. Thermosets tend to chip. LEUCO Plastics blades address both with precision tooth geometry, close pitch, and optimized heat management — the LEUCO Plastics Processing System is available only in topline quality, with precise run-out and concentricity tolerances.
Highline G5 — Purpose-Built for Thin Plastics
The G5 Saw Blade for Thin Plastics delivers the highest quality when sawing thin polycarbonate panels, twin-wall sheets, and lightweight extruded polystyrene panels. Convex tooth sides prevent groove formation and surface flares on sensitive materials. Also designed for cutting hard and abrasive thermosets — HPL, anti-fingerprint, and conventional plastics.
LowNoise & Topline Precision
The LowNoise blade option reduces vibration and auxiliary noise during sawing, benefiting machine operators. Blades include expansion slots and other features that result in optimized cutting quality. Topline-quality run-out and concentricity tolerances ensure consistent, repeatable results.
Versatile Across Machines
Multiple blade configurations are engineered for table saws, vertical panel sizing saws, clipping saws, and miter saws. The 303mm HW saw blade is compatible with table saws and vertical panel saws and serves the industrial and craft sectors across furniture, kitchen, and specialty fabrication applications.
LEUCO Plastics Processing
Precision Engineered for Plastics
Minimize cutting marks. Eliminate rework. Topline quality on every cut.
THE COMPLETE SYSTEM
Everything You Need,
In One Integrated System

Highline G5 — Thin Plastics Specialist
LEUCO’s Highline Tungsten Carbide Specialty Cutting G5 Saw Blade for Thin Plastics provides the highest quality when sawing thin polycarbonate panels, twin-wall sheets, and extruded polystyrene. Convex tooth sides prevent grooves and surface flares on sensitive materials. Also cuts HPL and anti-fingerprint plastics with outstanding edge quality. The convex tooth sides prevent groove formation on the cutting surface and flares on the surface of sensible materials.
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Sawing — PMMA, Polycarbonate & More
The Plastics saw blade processes all transparent PMMA panels as well as transparent polystyrene panels (Wattolene). It also saws solid polycarbonate (PC) panels — available under names such as Lexan and Makrolon — without melting or chipping. The close pitch design keeps thin panels stable and mark-free throughout the cut.
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Drilling Plastics
The Plastics saw blade is also effective for drilling operations on polycarbonate and PMMA panels. The close tooth pitch and precision geometry ensure clean entry and exit on both sides of the panel — without melting, chipping, or surface flares.
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Milling Plastics at Scale
LEUCO milling tools for plastics can be used in many ways. Characterized by high machining quality and a long service life, they are ideal for high-performance machining of thermoplastics, thermosets, and specialty composite panels — serving the furniture, kitchen, and specialty fabrication sectors.
SHOP PLASTICS BLADESReady to Get Started?
Upgrade Your Tooling Process with LEUCO
Contact a specialist for a consultation, sample cut, or live product demonstration.
